Ahena Boilers

Heat Exchangers

Smoke Tube Heat Exchangers

Thanks to our experience and design capabilities, we manufacture smoke tube heat exchangers, available in both horizontal and vertical configurations, for the production of hot water, superheated water or steam. Each solution is developed to measure based on specific customer requirements, ensuring maximum thermal efficiency, reliability and long life.

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Structural Characteristics

Each heat exchanger is configurable according to plant requirements; in particular, based on the type of installation and heating fluid, you can choose:

    • Horizontal or vertical positioning
    • Tube diameter
    • Flue gas inlet with or without firebox
    • Geometry of flue gas inlet and outlet chambers
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Energy Efficiency Solutions

Ahena heat exchangers, used as economizers, allow thermal energy recovery by maximizing the overall efficiency of the systems in which they are installed.

    • designed to maximize energy recovery based on process data
    • equipped with high-efficiency thermal insulation to minimize thermal losses to the external environment
    • possibility to install cleaning systems pneumatic systems for periodic deposit removal, maintaining high heat exchange efficiency over time

    Application Versatility

    Ahena heat exchangers find use in numerous industrial fields:

    Hot Water Production

      • Operating temperatures up to 90°C
      • Operating pressures up to 6 bar
      • Applications in industrial processes, heating systems

    Superheated Water Production

      • Operating temperatures up to 180°C
      • Operating pressures up to 18 bar
      • Uses in high-temperature industrial processes, ORC systems, applications in the food and chemical industry

    Steam Production

      • Saturated steam up to 18 bar
      • Production capacity from 500 kg/h to 8,000 kg/h
      • Use in process industry, sterilization, humidification, power generation
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    Customization and Dedicated Design

    Each Ahena heat exchanger is custom designed according to specific application requirements:

      • Preliminary requirements analysis: in-depth evaluation of design operating conditions
      • Optimized sizing: calculation of heat exchange surfaces and geometries
      • Configuration of connections: customization of flanges and fittings according to plant requirements
      • Instrumentation integration: possibility to supply all necessary accessories for operation
      • Dedicated structural supports: design of specific support and anchoring systems for each installation

    Regulatory Compliance and Operational Safety

    Ahena heat exchangers are designed and built in compliance with the most rigorous international standards according to the required operating conditions

      • Pressure Equipment Directive 2014/68/EU (PED), with classification in Category IV
      • Machinery Directive 2006/42/CE

    Each heat exchanger can be supplied complete with all safety accessories required by law

      • Safety valves in accordance with ISPESL/INAIL standards
      • Safety pressure switches and thermostats
      • Steam accessory sets for 24h or 48h surveillance

    For all PED-compliant heat exchangers, design, production and testing are carried out under the supervision of a Notified Body to ensure full compliance with applicable regulatory requirements.

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